Printed and Die-Cut Boxes: From Artwork to First Production Run

A die is a custom steel-rule tool cutting a box shape a standard machine won’t make: mailers with locking tabs, display trays, inserts, and handholds. The die is a one-time cost. Your supplier stores the die for repeat orders.

1. Decide the job of the print. Branding, handling marks, part numbers, or all three.
2. List required marks. This side up, fragile, part number, lot or date code area, and any customer labeling requirements.
3. Choose the print method. Match run size and graphics to the table above.
4. Get the die line. Your supplier sends a flat drawing of the box showing panels, folds, and print-safe areas.
5. Prepare artwork. Send vector files (AI, EPS, or PDF) with Pantone color numbers. Low-resolution JPGs print blurry.
6. Review the proof. Check spelling, panel placement, barcode size, and colors. Barcodes need a scan test.
7. Approve plates or the die. One-time tooling gets made after proof approval.
8. Inspect the first run. Compare color, registration, and barcode scans to the approved proof.
9. Store the tooling. Confirm your supplier keeps plates and dies on file for reorders.

• Fewer colors on flexo means fewer plates
• Avoid full ink coverage on flexo, which slows the press and smudges
• Print one generic box design and add SKU details with labels

Have artwork ready or need a die line?

Send us your box size and logo file.

S&S Incorporated · Packaging made easy since 1965 21300 St. Clair Avenue, Cleveland, OH 44117 216-383-1880 · info@sspkg.com · www.sspackaging.com Monday–Friday, 7:00 AM–3:30 PM